We pride ourselves on our efficient and quality crafting process, bringing an artisan touch to every single piece that goes through our shop. We provide an unwavering commitment to delivering superior quality to all of our customers. Let’s walk through our crafting process to see how our talented craftsmen achieve those elegant styles for each piece.
Drying the Lumber
We slow dry the rough-sawn lumber in our kiln (which is heated using wood trimmings from projects) to reduce stress cracks that may occur in the grain if it dries too quickly. Over time, the moisture in the wood can lead to loose joints, splits and even warping. Some lumber will even dry for several years before it is ready to be crafted into furniture. Our lumber is then stored in a climate-controlled building until it is needed to retain the integrity of the lumber.
Each and every piece has a craftsman that is chosen to handcraft that piece from start to finish. Our craftsman will review the plans, select the boards and processes the boards through our joiners, planers and table saws until the pieces are ready to be glued. The craftsman will then carefully cut, turn and sand each piece to the exact customer specifications. Each table leg and bed finial is then individually hand turned on a lathe. Precise hand sanding throughout the assembly process ensures proper fit and finish.
After the piece of furniture is assembled, it is taken to the staining station where the craftsmen will hand rub the color-specified stain into the wood. After the stain has thoroughly dried, the piece will be taken into the dust-filtering spray booth where two coats of a premium-quality clear, water-resistant finish are applied to the entire piece to protect it from moisture. The first coat of finish is dried and sanded and after the second coat, the piece is closely inspected for smoothness and coverage.
Each piece is very carefully inspected to make sure it exceeds George’s Furniture quality standards. The furniture is then dated and signed by the craftsmen to show pride in the artisanship of the piece.